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Emer Proof HDPE
Self adhesive, polymer modified bitumen waterproofing membrane,
incorporating cross laminated HDPE film
Description
Emer-Proof HDPE is a self-adhesive bituminous membrane incorporating a cross laminated HDPE film. The bitumen compounds used to manufacture the product are modified with SBS to promote maximum adhesion to the substrate. The HDPE film provides the product with excellent physical and application properties.
Uses
Emer-Proof HDPE is used to waterproof:
Foundations
Basements
Retaining walls
Tunnels
Advantages
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Self adhesive - allows installation without the use of heating torches and their associated problems
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Uniform thickness - eliminates any likelihood of thin application commonly found with liquid applied membranes
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Cross laminated High Density Polyethylene (HDPE) carrier film ensures dimensional stability whilst allowing adequate flexibility during installation and service
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Excellent adhesion to vertical and horizontal surface
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Excellent resistance to chlorides, sulphates, alkalis and acids
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Good tear and puncture resistance
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Excellent tensile strength
Properties
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Top surfacing
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Cross laminated HDPE film
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Thickness
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1.6 mm
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Mass per unit area
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1.6 kg/m2
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Softening point (R&B)
(ASTM D36)
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103
o
C
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Tensile strength (film)
(ASTM D882)
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42 N/mm2 Longitudinal
48 N/mm2 Transverse
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Elongation (film)
(ASTM D882)
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230% Longitudinal
180% Transverse
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Tear strength (film)
(ASTM D1004)
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340 N/mm Longitudinal
310 N/mm Transverse
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Adhesion strength
(ASTM D1000)
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2.0 N/mm (primed substrate)
2.4 N/mm (self)
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Puncture resistance
(ASTM E154)
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220 N
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Hydrostatic pressure
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>50m (5 bar)
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Water absorption
(ASTM D570)
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0.14% @ 24 hours
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Water vapour transmission
(ASTM E96)
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0.06 g/m2/24 hours
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Chemical resistance
(ASTM D543)
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pH 2.0-11.5
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Low temp. flexibility
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-15
o
C
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Crack bridging ability
(ASTM C836)
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>1.5 mm
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Note: all values given are subject to 5-10% variation
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Specification Clause
Where so designated on the drawing, surfaces shall have a self-adhesive modified bituminous waterproof membrane applied. The membrane shall be 1.6 mm total thickness, incorporate a cross laminated HDPE film and utilise a selvedge strip to ensure bitumen to bitumen bond at longitudinal joins. Areas shall be prepared and the membrane applied in accordance with current Emer-Proof HDPE data sheet, paying attention to priming requirements.
Maintenance
No special requirements, any damage identified during normal inspections to be repaired/ replaced as appropriate.
Application instructions -
Surface preparation
All surfaces to which Emer-Proof HDPE is applied must be smooth and free from contaminants and any loose material. Rough concrete should be 'faired up' before application.
Priming
Emer-Proof Self Adhesive Primer should be applied at the rate of 6-8 m2 / litre to surfaces which will have Emer-Proof HDPE applied. The coverage rate for the primer will vary depending on the porosity of the surface being treated. Allow the primer to dry for at least 15 minutes at temperatures of 25
oC and above, and up to 60 minutes when ambient temperatures are approaching 5
oC. Priming should only be carried out on surfaces which will be covered with Emer-Proof HDPE the same day.
Application
Planning the installation of the membrane is important to ensure joins occur in suitable locations and not at corners and penetrations. Longitudinal overlaps should be 50 - 60 mm and transverse laps 70 - 80 mm. Application of membrane should always start from lowest point on a surface to ensure laps are self-flashing. Apply suitable lengths of Emer-Proof HDPE membrane by first carefully aligning the roll and applying an initial 300 mm of material, then pull the siliconised release paper and press the membrane on to the prepared surface. Take care not to incorporate air bubbles under the membrane or wrinkles in the membrane.
When finishing the membrane into perimeter flashings or around penetrations, use Plastiseal, a bituminous rubber mastic to assist in achieving a waterproof seal.
Protection
Emer-Proof HDPE is not suitable for long term exposure to UV. The membrane should therefore be protected in some way within 3 months of application. When the membrane is to be backfilled such as with basement applications, Emer -
Proof HDPE should be protected from physical damage by using drainage protection system
Limitations
Do not apply to uncured green concrete or to concrete with high moisture content levels. In such applications blistering of membrane may occur due to vapour pressure building up at interface of membrane and the substrate. Similarly,
Emer-Proof HDPE should not be applied to substrates subject to hydrostatic pressure from below the membrane. Emer-Proof HDPE must be protected from UV exposure within 3 months of application.
Supply
Emer-Proof HDPE:
1 m wide, 20 m long roll
Emer-Proof Primer:
20 litre pail
Coverage
Emer-Proof HDPE:
approx. 18.9 m2 / 20 m roll, allowing for overlaps
Emer-Proof Self Adhesive Primer:
6 - 8 m2/litre
Note: No allowance has been made for wastage.
Storage
12 months in cool, dry conditions i.e. not exceeding 25
oC.
Storage above this temperature may reduce storage life. |