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Tanking Liquid Membrane: 
 

DUROMASTIC PU

 

For Planter Boxes, Retaining walls and Tanking.
 

DUROMASTIC PU Membrane is a liquid applied, modified polyurethane elastomeric waterproofing membrane which when fully cured forms a permanently flexible waterproof lining to most building surfaces including reinforced concrete, block work, brick work, cement render, plaster board and fibre-reinforced cement.

 
PRINCIPLE CHARACTERISTICS

 

Single component

Simple application - liquid applied

Excellent elasticity

Seamless - no joint

Low temperature cure

Moisture cure

Coal Tar Free

 

USE AREAS

 

Planter Boxes

Tanking

Retaining Wals

Flashings

 

GENERAL

 

Colour

Black

Weather Resistance

Protect from sunlight

Dry Time

12 hours @ 25 o C

Recoat Time

24 hours @ 25 o C

Floor Coverage

Min 2 coats, each at 1.0 litres /m2 [1.0m2/litre]

Wet film per coat

1.00mm thick min

Dry Film Thickness

1.5mm total min

Wall Coverage

Min 2 coats, each at 0.65 litres /m2 [1.5 m2/litre]

Wet film per coat

0.65mm thick min

Dry Film Thickness

1.0mm total min

Elongation @ break

+600% @ 25 o C

Solids Content

77% by volume

Shelf Life

12 months in unopened container @ 20 o C

 

PACKAGING

 

18.9 litres ( US 5 gallon)

 

CLEANUP

 

Before material cures, clean adjacent areas to remove stains or spills and clean tools with Xylene. Do not wash off skin with solvents. W

 

INSTALLATION

 

Step 1: SURFACE PREPARATION

Revision Date: March 2006

Ensure surfaces are firmly fixed to manufactures directions. Surface must be free of dirt, dust, loose particles, oil, contaminates, curing compounds and flaking concrete etc. Acid etch if necessary. Concrete must be a minimum strength of 20 mpa and have cured a minimum of 28 days. Surface must be dry. Fill all screw holes, cracks and voids with DUROMASTIC PU. Install leak control flanges around all pipe

penetrations.

* If concrete Is not fully cured, apply Duromastic WBE as a primer.

 

Step 2: PRIMING

 

DUROMASTIC PU is usually self priming when used on most surfaces e.g. Villaboard, sound concrete, block work. However, some surfaces may required priming with DUROMASTIC PU thinned with 20-50% Xylene or with Duromastic WBE applied at 6m²/Litre. Damp areas and areas subject to rising damp should be sealed with Duromastic WBE. Allow primer to dry prior to membrane application.

 

Step 3:

 

DETAILING

Apply a 25mm fillet of DUROMASTIC PU between all horizontal and horizontal joints and to all horizontal to vertical junctions and around pipe/column penetrations. Around rain water and floor waste outlets, apply membrane to 1.5mm dry film thickness and dress up to penetrations and down into waste outlets. Reinforce if necessary with fibreglass fabric. To joins in sheet flooring, tape and bandage over the mastic-filled joint. Cut out cracks in concrete to 6mm minimum width by 3mm minimum depth and fill with Duromastic PU.

 

Step 4:

 

APPLICATION

To the prepared surface, apply DUROMASTIC PU by brush, roller or trowel in one or more coats to achieve a minimum dry film thickness of 1.2mm and 1.5mm externally. Turn membrane up at walls and penetrations and down into drainage outlets. When dry, check for pinholes or misses and rectify if necessary. If membrane becomes dirty between coats, clean with Xylene to ensure adhesion. Allow 24 hours to dry before covering.

 

PRECAUTIONS

 
Do not apply above 42 oC or below 8 oC ambient temperature. Do not cover until fully dry. Protect membrane against damage before and during backfilling or covering. Durotech protection board may be used where suitable. DUROMASTIC PU should always be protected from UV exposure by covering with tiles, sand-cement topping or soil etc. Protect membrane against the action of roots.

 

WARNINGS AND HAZARDS

 

Combustible liquid and vapour. Keep away from heat and flame. Use only with adequate ventilation. Avoid contact with the eyes or skin, especially open breaks in the skin. In the event of skin contact, remove excess product and wash with warm soapy water. Refer to MSDS for important warnings and product information.

 

NOTE: DUROPROOF PU used to be called Duromastic PU

Duroproof PU MSDS: 

DUROPROOF PU

Material Safety Data Sheet

 

1.CHEMICAL PRODUCT AND COMPANY IDENTIFICATION

 

Issue Date: 6/11/2006 Revision Date: 07/11/2006

Classified as Hazardous according to criteria of NOHSC1 and Dangerous Goods

according to the ADG2 Code

UN NO: 1263 D.G. Class: 3 Pack. Group: III

HAZCHEM: 3[Y] SUB. RISK: None allocated SUSDP: S5

PROPER SHIPPING NAME : PAINT

PRODUCT USE: Surface coating

 

2. COMPOSITION / INFORMATION ON INGREDIENTS

 

Component CAS No Weight %

Polyurethane polymer None allocated 20-50

Bitumen Mixture 10-30

Petroleum hydrocarbon oil 64742-03-6 10-30

Aromatic petroleum naphtha 64742-95-6 10-30

Toluene discarnate 26471-62-5 <0.3%

See Section 8, Exposure Controls / Personal Protection

 

3. HAZARDS IDENTIFICATION

 

Flammable.

Harmful: May cause lung damage if swallowed.

DUROPROOF PU

(BITUMEN MODIFIED POLYURETHANE MEMBRANE)

 

4. FIRST AID MEASURES

 

Eyes: Immediately flush with water for 15 minutes. Get medical advice if irritation develops or

persists.

Skin: Take of all contaminated clothing. Wash contaminated area with soapy warm water. Get

medical advice if irritation develops or persists. Wash contaminated clothing and clean

shoes before reuse.

Inhalation: Remove to fresh air. If not breathing, give artificial respiration, preferable mouth to mouth. If

breathing is laboured, give oxygen and consult a physician immediately. Never give

anything by mouth to an unconscious person.

Ingestion: Consult a physician immediately. Give one or two glasses of water to drink. If vomiting

occurs, aspiration into the lungs may cause lung damage. Never give anything by mouth to

an unconscious person.

 

5. FIRE FIGHTING MEASURES

 

Flash Point ................................................................ 48.8 oC COC

Auto-ignition Temperature ..........................................No data available

Lower Explosive Limit .................................................0.7% (based on petroleum naphtha solvent)

Upper Explosive Limit .................................................6.0% (based on petroleum naphtha solvent)

Suitable Extinguishing Media:

Dry chemical, foam, carbon dioxide, halogenated agents. If water is used, use very large quantities. The

reaction between water and hot isocyanate may be vigorous.

Protective Equipment for Fire Fighting:

Wear self-contained breathing apparatus and protective clothing to prevent contact with skin and eyes.

Unusual Fire and Explosion Hazards:

Water contamination will produce carbon dioxide. Do not reseal contaminated container as pressure

build-up may rupture them.

Thermal decomposition of this product may produce toxic fumes.

 

6. ACCIDENTAL RELEASE MEASURES

 

Eliminate all sources of ignition. Provide sufficient ventilation. Wear appropriate personal protective

equipment including gloves and safety glasses. Do not breathe vapour. Contain spill. Do not allow into

drains or waterways. Take up with absorbent material (e.g. sand, vermiculite, or commercially available

inorganic absorbent). Use non-sparking tools and equipment. Fill into suitable containers for disposal.

Water contamination will produce carbon dioxide. Do not reseal contaminated container as pressure

build-up may rupture them.

Get prepared before using this material with a decontamination solution of 0.2-0.5% liquid detergent and

3-8% ammonium hydroxide in water. Neutralise residue with decontamination solution and let it stand for

48 hours allowing carbon dioxide to vent away. Dispose of empty containers in accordance with federal,

state and local laws.

 

7. HANDLING AND STORAGE

 

CLASS 3 Flammable Liquid - Transport and store in accordance with Dangerous Goods

requirements.

Handling: Observe normal standards of industrial hygiene for handling chemicals. Eliminate all sources

of ignition. Use in a well-ventilated area. Avoid breathing vapour and contact with skin and eyes. Wear

gloves, long sleeved shirt, and eye protection. A sensitised person should not be exposed to the product.

Storage: Store in tightly sealed containers to protect from atmospheric moisture. Store in a cool, dry

area. Keep away from ignition sources such as fire, flame and sparks.

Empty container warning: Do not reuse empty drums or containers unless professionally cleaned.

Empty containers may contain flammable vapours. Do not cut, drill, grind or weld on or near empty

containers.

Other Precautions: Individuals with existing respiratory disease such as chronic bronchitis, emphysema

or asthma should not be exposed to isocyanates. Do not eat, drink or smoke when using the product.

 

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

 

Exposure Limit Information

NOHSC1

TWA STEL

Component (ppm) (mg/m3) (ppm) (mg/m3)

Polyurethane prepolymer (isocyanate terminated) - 0.02b - 0.07b

Bitumen a - a -

Petroleum hydrocarbon oil a - a -

Aromatic petroleum naphtha 100c - 150c -

Toluene diisocyanate - 0.02b - 0.07b

a = not listed

b = isocyanates (as NCO)

c = per ACGIH

TWA = Time Weighted Average

STEL= Short term Exposure Limit

1 National Occupational Health and Safety Commission ( Australia)

Respiratory Protection

If vapours and mists occur, a respiratory protection program meeting Australian Standards AS-

1716 and AS-1715 requirements must be followed whenever workplace conditions warrant a

respirator’s use. None required if airborne concentrations are maintained below the exposure

limit listed in “Exposure Limit Information”

Eye Protection

Use chemical splash goggles (Australian Standard AS-1337) or approved equivalent. Eye

protection worn must be compatible with respiratory protection system employed. An eye wash

station and safety shower should be available in the work area.

Hand Protection

Impermeable gloves as necessary to prevent skin contact. E.g. nitrile or neoprene gloves.

Protective Clothing

Clothing made of the following material has excellent resistance to MDI: Tyvec, butyl nitrile

rubber or neoprene.

Engineering Controls (Ventilation)

Use local exhaust ventilation sufficient to maintain exposure levels below exposure limit

concentrations. Refer to Australian Standard AS-1668.

 

9. PHYSICAL AND CHEMICAL PROPERTIES

 

Appearance and colour ...............................................Black, thyrotrophic

State ...........................................................................Liquid

Odour Characteristic ...................................................Aromatic

pH ...............................................................................Not applicable

Viscosity ......................................................................Not specified

Specific Gravity (Water = 1) ........................................~ 1.10 – 1.24

Vapour Density (Air = 1) .............................................Greater than air

Vapour Pressure .........................................................No data available

Melting Point ...............................................................No data available

DUROPROOF PU

Page 4 of 5

Boiling Point ................................................................111 – 235C

Solubility in Water .......................................................Insoluble.

Flash Point ................................................................ 48.8C (COC)

10. STABILITY AND REACTIVITY

Considered stable under normal conditions of use and handling.

Hazardous decomposition products

Combustion products: oxides of carbon, oxides of nitrogen and ammonia. Trace amounts of

hydrogen cyanide.

Hazardous polymerisation

May occur.

Materials to avoid

This material will react with any materials containing active hydrogen. Avoid water contact,

alcohols, amines, alkalis and acids.

Conditions to avoid

High temperatures in the presence of alkalis, tertiary amines, and metal compounds will

accelerate polymerisation. Possible evolution of carbon dioxide may rupture containers if

contaminated.

 

11. TOXICOLOGICAL INFORMATION

 

Acute Data

Inhalation: May cause coughing, nausea, tightness of the chest with difficulty breathing. May

cause irritation of the nose, throat and respiratory tract.

Ingestion: May cause irritation of the mouth, pharynx, oesophagus and stomach.

Skin irritation: May cause irritation resulting in redness, rash and itching.

Eyes irritation: May cause irritation if not washed out immediately.

Chronic effects: Prolonged and repeated contact can result in skin sensitivity and allergic skin reactions

(rashes, hive-like swelling, blisters) resulting in dermatitis. Inhalation may cause

central nervous depression and asthma-like conditions upon prolonged inhalation.

Respiratory sensitisation may also result from prolonged and repeated exposure.

Carcinogenicity: Toluene diisocyanate is a material that may reasonably be anticipated to be a

carcinogen, based on a NTP technical report. In the cited study, laboratory animals

gavaged TDI in corn oil developed cancer.

Signs and Symptoms of Exposure: Chronic cough, tightness in the chest and difficulty breathing.

Redness of eyes, irritation of skin causing redness, itching, irritation of the mouth, pharynx, oesophagus

and stomach through ingestion.

Medical Conditions generally Aggravated by Exposure: Prolonged and repeated exposure may result

in respiratory problems such as coughing, tightness of chest, dermatitis such as acne, hives and itching.

 

12. ECOLOGICAL INFORMATION

 

No available data.

 

13. DISPOSAL CONSIDERATIONS

 

Containers hazardous when empty. Do not reuse empty drums or containers unless professionally

cleaned. Empty containers may contain flammable vapours. Do not cut, drill, grind or weld on or near

empty containers. Dispose of waste and empty containers in accordance with federal, state and local

laws.

 

14. TRANSPORT INFORMATION

 

Classified as Dangerous Goods according to the Australian Code For The Transport Of Dangerous

Goods By Road And Rail (Sixth Edition). See section 1.

 

15. REGULATORY INFORMATION

 

Labelling Requirements:

According to Criteria of National Occupational Health and Safety Commission - Australia

R10 Flammable.

R65 Harmful: May cause lung damage if swallowed.

S23 Do not breathe vapour/spray.

S24/25 Avoid contact with skin and eyes.

S36/37/39 Wear suitable protective clothing, gloves and eye/face protection.

S46 If swallowed, seek medical advice immediately and show this container or label.

S26 In case of contact with eyes, rinse immediately with plenty of water and seek medical

advice.

 

16. OTHER INFORMATION

 

1 National Occupational Health and Safety Commission - Australia

2 Australian Code For The Transport Of Dangerous Goods By Road And Rail (Sixth Edition).

The advice and information contained herein is based on the original supplier's information.

 

Contractor | Backer Rod   |    Waterproof membrane    |   Drainage cell   |    Coating    | Protection Board   | Waterproof Bathroom | Waterproofing Primer   | Waterproofing Sealant | XPS Extruded Polystyrene | Phone: (02) 9660 8333  |  Fax: (02) 9692 8600  |  10 Hill Street, Leichhardt NSW 2040 Australia