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Balcony Acrylic Liquid Membrane:

 

DESCRIPTION   

DUROMASTIC ACS is a liquid applied acrylic membrane which, when reinforced and fully cured, forms a flexible waterproof lining for showers and other wet areas as described in Australian Standard AS 3740-2004 "Waterproofing of wet areas within residential buildings".  and AS4858:2004 "Wet Area Membranes". DUROMASTIC ACS forms a waterproof lining to most building materials including reinforced concrete, cement render, water resistant plasterboard and     fibre reinforced cement sheet flooring etc. The surface must be firmly fixed to manufacturers directions, free of protrusions, dirt, oil and other contaminants and surface must be dry.

PRINCIPLE CHARACTERISTICS

   

Simple application - single pack, water based  

Environmentally friendly
Good flexibility     

Seamless, no joins.     

Non toxic

   

USE AREAS

 

Shower tray and wet areas     

Decks and balconies

   

GENERAL

 

Shelf Life

12 months in unopened container @20 o C

Touch Dry       

Approx. 4 hours

Colour

Grey or White        

Dry Time

2-4 hours @ 25 o C

Recoat Time

4-6 hours @ 25 o C

Wet Film per coat

1.00mm

Dry Film Thickness

1.00min total

Coverage

Min 2 Coats, each @1 litre/m2

Weather resistance       

Very Good

Elongation @ break

500% (without reinforcing) @ 25 o C

250% (with reinforcing fabric) @ 25 o C        

Moisture Vapour Transfer

1.55g/m2/24hr

Solids Content

50% by volume

 

PACKAGING: 2 0 Litre,  10 Litre,  4 Litre

 

CLEANUP

Clean up with fresh water before dry.     

 

APPLICATION

 

NOTE: Floor wastes in concrete should be cut to floor level with no up stands. For sheet flooring, leak control flanges should be recessed, flush with the substrate. All PVC fittings, shall be etch primed.

 
Step 1:
Remove all dirt, dust, plaster droppings, protrusions, oil and contaminants. Fillscrew holes with Neutral Cure Silicone. All sheet joints should be filled with Neutral Cure Silicone.
   
Step 2: 
To joints in sheet flooring, wall/floor junctions wall/wall junctions and all hob junctions, apply 12mm neutral-cure silicone* sealant as a bond breaker/slip joint. Vertical joints should extend 75-100mm from floor and to 1.8m high in showers. Apply sealant around floor penetrations, tap flanges and other protrusions. For all floor joints up to 5mm wide install bond breaker tape greater than 12mm or Neutral Cure Silicone.
  
Step 3:  

Priming: Concrete Render, CFC, timber and Plaster board. Prime internal substrates with DUROTECH ARW Sealer. Prime external substrates with DUROTECH AR Sealer, DUROMIX WBE (DUROMASTIC WBE), for damp surfaces at the rate of 3 - 4 m2/Ltr.

 
Step 4:  
To the prepared surface apply a heavy coat of DURO MASTIC ACS by brush or roller at approx 0.5-1 litre/m2. Immediately lay the matting into the wet surface, then apply another coat and work in carefully by brush or roller to saturate the matting. Completely saturate the matting ensuring no misses. Excessive application of DURO MASTIC ACS will greatly reduce drying time. Apply sufficient coats for overall DFT of 1mm.  

Reinforcement:   

Use 225 gsm fiberglass and/or equivalent synthetic reinforcement as follows. Use reinforcement to total floor area and bandage floor joints, wall/floor junction, wall/wall junctions and shower hobs. Ensure the membrane is dressed down into the floor waste or well sealed around the leak control flange and also ensure membrane is turned up to penetrations.
 
Step 5:  
When dry apply one or more coats to give a fully waterproof lining. Apply one heavy coat to the walls above shower tray to 1.8m high. When dry check for pin holes or misses and rectify if necessary.
 

FLOOD TEST & TILING

 

A flood test may be carried out after 72 hours of drying, @25 O C, 50% R.H. Water shall cover to a depth of 25mm for approximately 2 hours.

 

DURO MASTIC ACS may be tiled over after 3-4 days @25 O C, 50% R.H., using a quality cement based tile adhesive installed as per AS 3958.1.  
       
PRECAUTIONS  
 

Do not apply above 32C or below 8 OC. Wash equipment with water before dry. Do not fix tiles until fully dry, normally 3-4 days. Areas subject to rising damp should be first sealed with an epoxy coating, i.e.        

DUROMASTIC WBE. Protect membrane against damage before and during tiling. Tile over external compressed fibro within 4 weeks. When tiling over external membrane surfaces ensure full allowance is made for expansion and contraction which may damage the membrane. Do not expose to solvents. 

 
DUROMASTIC ACS MSDS:
 
DUROMASTIC ACS MSDS

 

1. CHEMICAL PRODUCT AND COMPANY IDENTIFICATION   

 

Not classified as Hazardous according to criteria of NOHSC ( National Occupational Health and Safety Commission Australia) and not Dangerous Goods according to the ADG2 Code

 

UN NO:

None allocated

D.G. Class:

None allocated

Pack. Group:

None allocated

HAZCHEM:

None allocated

SUB. RISK:

None allocated

SUSDP:

None allocated

 

PROPER SHIPPING NAME : None allocated

PRODUCT USE: Surface coating

 

2. COMPOSITION / INFORMATION ON INGREDIENTS

 

Component

CAS No

Weight %

Acrylic polymer

Not Required

>30

Titanium dioxide

13463-67-7

<10

Inorganic extenders

Not Required

20-50

Additives

Not Required

<10

Water

7732-18-5

20-50

 

See Section 8, Exposure Controls / Personal Protection

 

3. HAZARDS IDENTIFICATION

 

Not hazardous in normal industrial use.

 

4. FIRST AID MEASURES

 

Eyes:

Immediately flush with water for 15 minutes. Get medical advice if irritation develops or persists.

Skin:

Take off all contaminated clothing. Wash contaminated area with soapy warm water. Get medical advice if irritation develops or persists. Wash contaminated clothing and clean shoes before reuse.

Inhalation:

Remove to fresh air. If not breathing, give artificial respiration, preferable mouth to mouth. If breathing is laboured, give oxygen and consult a physician immediately.

Ingestion:

Consult a physician immediately. If vomiting occurs, aspiration into the lungs may cause lung damage. Never give anything by mouth to an unconscious person.

 

5. FIRE FIGHTING MEASURES   

 

Flash Point

Not Applicable

Auto-ignition Temperature

Not Applicable

Lower Explosive Limit

No data available

Upper Explosive Limit

No data available

 
Suitable Extinguishing Media: Use as appropriate for surrounding fire.
Protective Equipment for Fire Fighting: Wear self-contained breathing apparatus and protective clothing to prevent contact with skin and eyes.
Unusual Fire and Explosion Hazards: The product is not flammable. Thermal decomposition of this product may produce toxic fumes.      
 
6. ACCIDENTAL RELEASE MEASURES

 

Eliminate all sources of ignition. Provide sufficient ventilation. Wear appropriate personal protective equipment including gloves and safety glasses. Floor may be slippery. Do not breathe vapour. Contain spill. Do not allow into drains or waterways. Take up with absorbent material (e.g. sand, vermiculite, or commercially available inorganic absorbent). Use non-sparking tools and equipment. Fill into suitable containers for disposal. Dispose of empty containers in accordance with federal, state and local laws.  

 

7. HANDLING AND STORAGE

 

Handling: Observe normal standards of industrial hygiene for handling chemicals. Eliminate all sources of ignition. Use in a well-ventilated area. Avoid breathing vapour and contact with skin and eyes. Wear gloves, long sleeved shirt, and eye protection. A sensitised person should not be exposed to the product. Storage: Store in tightly sealed containers to protect from atmospheric moisture. Store in a cool, dry area. Keep away from ignition sources such as fire, flame and sparks.
Empty container warning: Do not reuse empty drums or containers unless professionally cleaned. Do not cut, drill, grind or weld on or near empty containers.
O ther Precautions: Do not eat, drink or smoke when using the product.   

 

8. EXPOSURE CONTROLS / PERSONAL PROTECTION   

 

Exposure Limit Information

 

NOHSC   

 

TWA

STEL

Component

(ppm)

(mg/m3)

(ppm)

(mg/m3)

Acrylic polymer

-

a

-

-

Titanium dioxide

-

10b

-

-

Inorganic extender

-

10b

-

-

Additives

-

a

-

-

Water

-

a

-

-

 

a = not listed

b = as nuisance dust

c = per ACGIH

TWA = Time Weighted Average

STEL= Short Term Exposure Limit
 
NOHSC: National Occupational Health and Safety Commission ( Australia)
 
Respiratory Protection:

 

If vapours and mists occur, a respiratory protection program meeting Australian Standards AS-1716 and AS-1715 requirements must be followed whenever workplace conditions warrant a respirator's use. None required if airborne concentrations are maintained below the exposure limit listed in "Exposure Limit Information"

 

Eye Protection

Use chemical splash goggles (Australian Standard AS-1337) or approved equivalent. Eye protection worn must be compatible with respiratory protection system employed. An eye wash station and safety shower should be available in the work area.

 

Hand Protection

Impermeable gloves as necessary to prevent skin contact. E.g. nitrile or neoprene gloves.

 

Protective Clothing

Clothing made of the following material has excellent resistance : Tyvec, butyl  nitrile rubber or neoprene.

 

Engineering Controls (Ventilation)

Use local exhaust ventilation sufficient to maintain exposure levels  below exposure limit concentrations. Refer to Australian Standard AS-1668.

 

9. PHYSICAL AND CHEMICAL PROPERTIES

 

Appearance and colour

White (untinted)

State

Viscous Liquid

Odour Characteristic

Mild Acrylic

pH

7-9

Specific Gravity (Water = 1)

1.26

Vapour Density (Air = 1)

Greater than air

Vapour Pressure

No data available

Melting Point

~0C

Boiling Point

~100C

Solubility in Water

Dispersible.

Flash Point

Not Applicable

 

10. STABILITY AND REACTIVITY

 

Considered stable under normal conditions of use and handling.

 

Hazardous decomposition products: Thermal decomposition may produce acrylic  monomers, carbon monoxide, carbon dioxide and oxide of nitrogen.
Hazardous polymerisation: May occur.       

 

11. TOXICOLOGICAL INFORMATION

 

No data available for the product.

 

12. ECOLOGICAL INFORMATION

 

No available data.

 

13. DISPOSAL CONSIDERATIONS

 

Do not reuse empty drums or containers unless professionally cleaned. Dispose of waste and empty

containers in accordance with federal, state and local laws.

 

14. TRANSPORT INFORMATION

 

Not classified  as Dangerous Goods according to the Australian Code For The Transport Of Dangerous Goods By Road And Rail (Sixth Edition). See section 1.

 

15. REGULATORY INFORMATION

 

No available data   

 

16. OTHER INFORMATION

 

1 National Occupational Health and Safety Commission -  Australia

2 Australian Code For The Transport Of Dangerous Goods By Road And Rail (Sixth Edition) 

 

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