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Hydrostatic Pressure resistant Membrane:

 

Description :

 

CRYST-O-FLEX is a two part waterproofing membrane comprising of a liquid component of selected polymers and a powder component of selected cements, fillers and aggregates.
When mixed together to form a brushable or rollable slurry it provides a strong, hydrostatic pressure resistant, flexible waterproofing membrane with particular application in immersed or ponding situations.
CRYST-O-FLEX complies with AS/NZS 4020:2002 Testing of Products For Use In Contact With Drinking Water - Australian Water Quality Centre Report Number 4007/92.1595

Uses :

 

CRYST-O-FLEX is suitable for many waterproofing applications, and is particularly useful for areas requiring hydrostatic pressure resistance and immersed applications including water retaining structures such as concrete tanks, ponds, pools, fountains and water features. CRYST-O-FLEX is suitable for contact with drinking water.
CRYST-O-FLEX is also suitable for use on:
Retaining walls
Planter boxes
Wet areas
Roofs (if top coated with Azcoflex)

 

Suitable Surfaces :

 

CRYST-O-FLEX is suitable for use on the following correctly prepared and primed surfaces:
Concrete
Filled block work (filling should be vibrated to ensure the absence of voids)
Brick or rendered brick
FC sheeting
Timber

 

Specification :

 

The information contained in this data sheet is general in nature and refers only to the usual use of the product and it should not be construed to be a complete specification. Site conditions vary which may require the use of other products . For specific projects a written specification should be sought.

 

Limitations :

 

CRYS-O-FLEX is flexible and can withstand normal building movement but it has limited elongation and hence will not tolerate excessive movement or cracking of the substrate. Cracks and gaps must be independently sealed and waterproofed.

 

Benefits and Advantages :

 

Suitable for contact with drinking water.

Designed hydrostatic pressure resistance.

Suitable for immersion in water.

Two pack yet flexible.

Quick drying.

Can be applied to damp surfaces.

Can be topped, tiled or coated.

Easy and safe to use.

Suitable for use in confined areas.

Compatible with most tile adhesives.

  

Precautions in Use :

 

The product is considered low risk if used properly as intended.
Observe safety precautions on packaging and MSDS.
Powder contains cement and until fully wet then inhalation should be avoided. Wear suitable mask.
The use of rubber gloves and eye protection is recommended.

  

Priming and Preparation :

 

Good preparation is essential. Surfaces must be sound, stable, dry, clean and free of dust, loose, flaking, friable material and substances that may diminish adhesion.
Exposed steel must be treated for rust and coated with suitable anti-corrosive and anti-rust treatments (as for concrete spalling).
Concrete surfaces that are rough, pitted, contain blow-holes and honey-combed areas must be suitably filled with high tensile strength, non-shrink mortar and allowed to fully cure.
Cracks, gaps and holes must be properly treated and filled. Block work, which should have been properly filled with concrete and vibrated to ensure that no voids are present within the block work, must be properly pointed up.
The surface should be primed. The preferred primer is Duram Primeseal applied at 3 to 4 sq.m. per litre and allowed to dry. Undiluted CRYST-O-FLEX liquid may be used as a primer applied at 3 to 4 sq.m. per litre and allowed to dry.
Timber roofs must be primed with Duram Primeseal.
Primers may be applied to slightly damp surfaces (but free from ponded or running water) and the surface must become dry to allow the product to dry but this is not recommended as curing will be prolonged.
Excessively porous surfaces may require an additional coat of primer.
To small ponds, tanks, fountains, roofs and wet areas, apply a suitable elastomeric polyurethane joint sealant to all corners to forms a strong fillet and to bases of penetrations and around waste outlets.
To corners of large tanks a high tensile strength, non-shrink mortar should be applied to form a fillet thereby eliminating 90 degree angles.

  

Application

Mixing should be done with a mechanical stirrer. Hand mixing is not sufficient.
Whilst stirring, the powder should be slowly added to the liquid. Stir until the mixture is smooth, lump-free and homogenous. The product's viscosity should be suitable for horizontal and vertical surfaces but the thickness can be increased by the addition of no more than 3% of Portland cement by weight.
If mixture sets before use, do not try to reconstitute by adding water or more liquid. This product should be discarded.
Application is usually by brush and roller but can be squeegeed, trowelled or sprayed. The final dry film thickness should be at least 1.5mm to 3mm depending on whether the waterproofing is applied in 2 or 3 coats. Allow previous coat to fully cure/dry before applying the next. In confined areas such as tanks, the humidity in the tank may inhibit proper curing and artificial ventilation (preferably warm air) should be blown into the tank.
Small ponds, fountains, retaining walls, wet areas (follow procedure as stated in AS3740), roofs and concrete slabs: Apply two coats at 0.8 litre per sq.m.per coat, i.e. 1.6 litres per sq.m. combined.
Tanks: Apply a minimum of three coats at the rate of 1.0 litres per square metre per coat, i.e. 3 litres per sq.m. combined so that the dry film thickness is at least 2mm.
Swimming pools: Apply
a minimum of three coats at the rate of 1.0 litres per square metre per coat, i.e. 3 litres per sq.m. combined so that the dry film thickness is at least 2mm. The membrane should be suitably rendered with a suitable bonding agent incorporated in the render then tiled with a tile adhesive designed for immersion.

 

Coverage

The stated average coverage rate may vary depending upon type, condition, porosity, texture of the surface and application technique.

 

Crystoflex: 1 kg (0.8 litres) per sq.m. per coat.
Primers: 3 to 4 sq.m. per litre per coat.

 

Colours

Crystoflex is untinted and is greyish in colour.

 

Storage

Product should be stored in cool, dry area.
Do not use if bag is damaged.

 

Clean Up

If wet, ensure that run off does not enter the drains.
Cured product should be shovelled into suitable containers and disposed of in accordance with local council regulations.

 

Safety & Precautions

Do not inhale powder while mixing.
The use of a suitable mask and protective clothing including goggles is recommended.

 

For full safety data refer to the products Material Safety Data Sheet. Observe precautions as per label

 

Crystoflex Safety data:

 
 

Not classified as a hazardous product according to the criteria of Worksafe Australia

 

 

Identification

 

Product Name:

Crystoflex

Other Names:

Crystoflex Liquid / Powder Combination

U.N. Number:

N/A

Class:

N/A

Hazchem Code:

N/A

Poison Schedule:

N/A

Pack Sizes:

15 kg and 30 kg kits

 

Used for waterproofing, the product comprises Crystoflex Liquid and Crystoflex Powder mixed together

Physical Description

 

Appearance:

Greyish slurry (when mixed)

Boiling Point:

100oC (water)

Vapour Pressure:

As per water.

Percent Volatiles:

N/A

Specific Gravity:

1.04 - 1.1 @20oc

Flash Point:

N/A (Water Based)

Flammability:

N/A (Water Based)

Water Solubility:

Mixes with water

 

Ingredients

 

Chemical

CAS No.

Proportion

Crystoflex Liquid

 

+- 33%

Crystoflex Powder

 

+- 67%

 

Health Warning Information

Health Effects

Swallowed: Considered an unlikely route of entry in commercial/ industrial environments. The liquid slurry is discomforting and may be harmful if swallowed. Ingestion may result in nausea, abdominal irritation, pain and vomiting.
Eyes: Causes irritation to the eyes and may cause pain and redness. Grit may scratch eyes. If untreated may cause lasting damage.
Skin: Mildly discomforting and irritating to the skin if contact is prolonged. The mixed material is capable of causing skin reactions and may cause in some cases, sensitization. Handling wet cement based products can cause dermatitis. Open cuts, abraded or irritated skin should not be exposed to this material. The material may accentuate any pre-existing skin conditions.
Inhaled: The vapour/mist is discomforting to the upper respiratory tract and lungs. Inhalation of the vapour may result in nausea or headaches. Acrylic polymer emulsions may contain residual traces of odorous acrylic monomers. The amount remaining in compounded mixtures represents a very low order of exposure, however this may become noticeable with some materials particularly in confined or poorly ventilated areas.
Therefore good occupational work practices should be followed.

First Aid

Swallowed: Rinse mouth out with plenty of clean water. Seek medical advice.
Eye: Holding the eyes open flush with clean water, holding lid open to ensure any product may be flushed away. Ensure complete irrigation of the eye by keeping eyelids apart and away from the eye and moving the eyelids by occasionally lifting the lower and upper lids. Seek urgent medical advice. Removal of contact lenses after an eye injury should only be undertaken by skilled personal.
Skin: Remove contaminated clothing and wash with soap and water. If irritation occurs seek medical advice.
Contact Poisons information centre: Australia 13 11 26(24 hours) N.Z. 03 479 1200 (office hours) or 03 474 0999(emergency)
Inhaled: Remove person to fresh air, lay patient down and keep warm and rested. If breathing is shallow or has stopped, ensure clear airway and apply resuscitation, preferably with an artificial respirator. Perform CPR if necessary. Transport to doctor or hospital.

Advice to Doctor

Treat symptomatically.

Precautions in Use

Ensure good industrial and safe work practices are in place.

Exposure Limits

Non assigned. refer to individual constituents.

Ventilation

Use in well ventilated area.

Engineering Controls:
None required when handling small quantities. Generally considered low risk after product has been mixed. Otherwise, general exhaust is adequate under normal operating conditions. If risk of over exposure exists, wear a SAA approved respirator. Provide adequate ventilation in warehouse or closed storage areas. Air contaminants generated in the workplace possess varying "escape" velocities which, in turn, determine the "capture velocities" of fresh circulating air required to effectively remove the contaminant.

Personal Protection

The wearing of protective clothing including rubber gloves, goggles and safety boots is recommended.
Soft contact lenses pose a special hazard as they may adsorb irritants and concentrate them.

Safe Handling Information

Storage and Transport

Store in original containers, in a cool, dry, well ventilated area.
Suitable containers: Liquid in plastic pails as recommended by manufacturer. Powder in suitable bags. Protect bags from puncture and tearing.
Do not allow to freeze.
Check all containers are labelled and free from leaks or damage.
No transportation restrictions.

Spills and Disposal

Clean spills immediately, contain and absorb spill with sand or other absorbent material. Dispose of in accordance with local council regulations.
Do not allow product to enter drains or waterways.
Powder will set on contact with water as with a sand/cement mix.
Mixed Crystoflex will set.
Liquid Crustoflex - contain and absorb spill as above.

Fire / Explosion Hazard

The product is not considered flammable, but decomposes on heating and may produce toxic fumes of carbon monoxide (CO) or acrylic monomer

 

 

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